Contact NC Tool Probes measuring the tool length Realization of
high-accuracy machining
Tool setter description
The tool setting instrument are a high-precision switch (probe), a
hard alloy tetrahedron (probe) with high hardness and wear
resistance (probe), and a signal transmission connector (other
parts omitted).The tetrahedral probe is used to contact the tool
and transmit the force to the high-precision switch through the
flexible support rod installed under it.The on and off signals sent
by the switch are transmitted to the CNC system for tool direction
identification, calculation, compensation, access and so on through
the signal transmission connector
PRODUCT PARAMETERS
| Product name | MK-T24E-60 |
| Contact diameter | Ø60mm |
| Surface finishing | Grinding 4s |
| Contact material | Tungsten carbide |
| Contact structure | NC (Normally open) |
| Pretravel | 0.5mm |
| Stroke | 12mm |
| Repeatability | 0.002(Recommended operating speed of 50 - 200mm/min) |
| Contact life time | 3 million |
| Protective structure | IP67 |
| Contact force | 2.5N (Installation position: Vertical) |
| Cable | Oil resistant, standard 5 m (length can be customized)φ4.8 / 6
cores |
| LED lamp | Default : LED OFF / Operating : LED ON |
| Over travel signal (built-in microswitch) |
| Output mode | NC normally closed (an emergency stop when the signal broken ) |
| Contact rating | DC24V 20 mA resistive load |
Tool setter function
1, The offset value of cutter was measured and compensated in the
five directions of ±X, ±Z and Y axis.
2, Automatic monitoring, alarm and compensation for tool wear or
damage during machining,
3, Compensation for the variation of tool bias caused by thermal
deformation of machine tool.
Tool setter accuracy
The repeat precision of the tool setter is 1 m;Chuck 15 inches or
less, arm rotation accuracy 5 m.Large size of chucks 18 "and above,
up to 8 m repeatability.This precision can meet the needs of most
users without trial cutting.
The use of the tool instrument can reduce the auxiliary time of the
machine tool, reduce the rework and reject rate. If used together
with the probe, the efficiency and machining accuracy of the
machine tool can be significantly improved
Product dimessions
Product detail
